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KG-12060-Rack-n-Pinion.
KG-12060-Rack-n-Pinion

YOU CAN CUSTOMIZE A MACHINE WITH THE OPTIONS BELOW
Listed are details for MODEL KG-12060


Needed items to make first cut NOT included or available:
  • Vacuum Table Optional.
  • A vise or fixture to hold part (Currently not available at this time)
  • Your Cutting Program.
  • Cutting Tool (End Mill or Drill Bit).
Footprint without Motor:
  • Footprint (overall size not including motors): 130" x 78" (approximate)
Dimensions with Motor:
  • Footprint (overall size not including motors):X=130" x Y=78" x 27". Dimensions may change without notice.
Travel or Cutting Dimension:
  • Travel: X-120" Y-62"
  • Z-5",8" and 12"
  • Clearance will be modified according to Z height.
Frame Features:
  • Material is CNC machined 6061 aluminum and extrusions.
  • X = 113" by 3"x1'
  • Y = 62" by 3'x1'
  • X and Y Axis use 20mm Linear Rails and Blocks (4 Blocks for X and 2 for Y).
  • Feet included - a plate for attaching to your table(10-32 Screw thru hole).
Frame Features: Welded Custom CNC Only
  • Customer weld of Frame, Top,
  • X and Y welded.
  • Lead time 6-10 weeks
Rack and Pinion X and Y (Standard Option):
  • Tolerance of .006
  • Repeatability of .006
  • Rapid Traverse is 750 inches per minute.
  • Feed Rate Traverse is 250 inches per minute.
  • Custom feed rate is availbie upon request. Please call us and ask for Kevin.
  • Gear ratio is 4:1 (belt drive reduction)
  • Rack-n-pinion Gear material is steel.
Ball Screw X and Y Upgrade Option:
  • Currently Not availible.
Z Axis Upgrade to Linear Rail System:
  • For 5 to 12 inches.
  • Most Accurate Cutting Z Axis.
  • Handles heavier loads, higher rigidity than the standard Z.
  • Sealed rail bearings blocks.
  • 5/8 Diameter- 10 turn (0.1" pitch) Stainless Steel Acme Lead screws
  • Rolled stell ballscrews and ball nut.
  • ABBA Rigid Rails
  • 4 Linear Bearings
  • Lower maintenance.
Cables that come with Controller:
  • Parallel Printer Cable for controls, USB for additional power to controller
  • Power Cord for 110 VAC or can be wired for 220 VAC.
Limit Switches.
  • X- 1 or 2 limit switches (Homing)
  • Y- 1 or 2 limit switches (Homing)
  • Z- 1 limit switches (Homing).
Spindle 3-5 Horse Power HSD and Colombo Industrial Spindle
  • Quite
  • Longer Lasteing
  • .00025 runout.
  • 220 V
  • 1 or 3 Phase
  • ER25 Collet
  • Out start with Mach2 or Mach3.
  • K2 Adds more bearing and lenght to the machine.
  • Rating of HP is confrim and back by maker. The power of an industrial spindle is very noticable when doing actually cuts vs that of regular routs with same HP rating.
  • 1 year warranty
  • Starts at $3400.00.
Cut Capacity/Material:
  • Plastic
  • Foam
  • Wood
  • Circuit Board
  • Light Aluminum (tested at .050" with .250 pass).
Assembly:
  • Assembly takes approximately 40-120 minutes with two people.
  • Wires pre-installed.
  • Assembly manual will be available soon.
  • Assembly assistance is available by phone or email.
Warranty:
  • 1 Year warranty on defective parts.
  • Does NOT cover wearing of parts, including but not limited to bearings, linear bearings, rails, ball nuts, rack and pinions.
Returns:
  • 30 days money back guaranteed. Full refund on machine, motors and controller, less shipping & handling. Motors and controller can be used but not damaged.
Support includes:
  • By Email (Unlimited).
  • Set up (By phone or email Unlimited).
  • Tech Support is available by phone.
  • Tech Support (by email unlimited).
  • CAM support (Email from Mach2).
  • CAD Support (Email, Phone, Fax from Visual).
  • On site support is available at an additional charges.
Z Axis Details:
  • 5" Travel, comes with Rigid Rails and Ballscrew of .001 inch backlash tolerance, Clearance of 5" (Recommended).
  • 8" Travel, comes with Rigid Rails and Ballscrew of .001 inch backlash tolerance, Clearance of 8".
  • 12" Travel, comes with Rigid Rails and Ballscrew of .001 inch backlash tolerance, Clearance of 12".
Limit Switches Details:
  • Used for Homing, Zeroing X, Y and Z.
  • Pre-Wired
  • Made of micro switches
Spindle Router Details:

  • Porter Cable 7518 Spindle - Recommended.
  • Porter Cable 892 - 2.25HP - NEW Tool Changing easier than Hitachi (Single Tool Changer)
  • NEW* Bosch - 2.25hp - 1617 motor (3.5in diameter) - Please make verbal or email request for this model.
  • Hitachi 2.25 HP - No loner availible through K2
  • Makita 2.25 HP - No loner availible through K2
  • **Industrial spoindles** Colombo 3- 5 horse power - Manual tool change
  • **Industrial spoindles** HSD 3 - 5 horse power - Manual tool change.
Spindle Router Mount Details:
  • Porter Cable 690LR or 892 router (should fit most routers with 3.5" round body)
  • NEW* Bosch - 1617 motor (3.5in diameter)
  • Hitachi (3.27 in diameter)
  • Makita (3.22 in diameter)
Spindle Dust hood Details:
  • Collects dust and small chips.
  • Fits 2.25" diameter hose.
  • Vacuum and Hoses are NOT included
  • Collects approximately 80% of cut debris
Jet Brand dust collection system
  • 650 CFM
  • 1150 CFM
Table Top Details:
  • K2 Aluminum 6061 Table top size: 120" x 48" x .500" T- Slot
  • Wood Table top size: 110" x 48" - Recommended 2 ply of .75" thick High density MDF- 2 T-Slot rails made of Aluminum (Not available)
  • 7/31/06 - Currently working on low leakage vacuum for mdf and plasic applications.
Servo and Controller Details:
  • 4 Servo Motors with feedback 1000 line US made encoders.
  • Z uses 305 oz/in. 60W, 24VDC, 2800 max RPM, 3.5A, Close loop.
  • X uses 350 oz/in. 120W, 24VDC, 3000 max RPM, 8.5 A, Close loop.
  • Y bottom 98 movement uses (2) 350 oz/in. One per side of the frame in tandem. 120W, 24VDC, 3000 max RPM, 8.5 A, Close loop.
  • Geckodrive Servo Controller.
  • Wired for Step/Dir signals from Printer Port.
  • Uses CAT 5 Plugs for encoders.
  • Fully enclosed control box and pre-wired for Parallel Interface.
  • Watts power supply. 24VDC unregulated (~30V) 8 Amps.
  • 5 watt power input wire from computer USB port.
  • Enable button.
  • Power Plug.
  • Fuse.
  • 110V standard USA - 220V International with request!
  • Mach 2 Controller software CD with purchase or download demo from Mach 2 site.
  • Mach 2 Set Up is from K2 CNC with purchase.
  • Support is from Mach 2 via email.
  • Mach 2/3 has a maximum of 4 axis control.
Servo Motors:

X (Closest to feet)

Y (Gantry)

Z Axis

  • Servo Motors DC Strength - 2x 305 oz/in torque
  • US Digital Encoder for Servos.
  • All K2 Servo are Close Loop (FeedBack to the controller)
     
  • Servo Motors DC Strength - 305 oz/in torque
  • US Digital Encoder for Servos.
  • All K2 Servo are Close Loop (FeedBack to the controller)
     
  • Servo Motors DC
  • Strength - 305 oz/in torque
  • US Digital Encoder for Servos.
  • All K2 Servo are Close Loop (FeedBack to the controller)
     
Linear Motion of X and Y Axis:
  • Rigid Rails
  • Rack and Pinion .006 inch backlash.
Cable Carriers on X and Y Axis:
  • Neatly confine motor wires, limit switches and encoder wires.
Shipping and Handling:
  • Requires pallet delivery.
  • Via UPS (United Parcel Services) residential or business.
  • Pallet is made of 11/32" thick plywood and 2"x2" wood brace framing.
  • $45 more for residential delivery.
  • Box #1 - Total weight of 115x12x12 box is approximately 150 to 300 LBS depending on options.
  • Box #2 - Total weight of 65x24x23 box is approximately 200 to 400 LBS depeding on options.
  • Requires customers fork lift to unload boxes from the delivery truck.
  • Shipping outside the U.S. may require different shipping carrier and method and is available at additional charges.
Table Frame Legs:
  • Welded mild steel (3" x 3" and 2" x 2" square tubing)
  • Painted black.
  • Adjustable feet.

 

Servo Controller:
X and Y Linear Motion:
Z Axis:
Table Top:
Table Frame "Legs":
Spindle Router Choices:
Computer:
Router Mounts (3925 and smaller):
Software_CAD (designing & drawing):
Software CAM (Tool paths control) - G-Code Generator:
Software_Control (Controls the Machine):
VacuumHoldDown:
VectorArt3D:
Shipping & Handling:
Acknowledgement:

  Price: $9,345.00
Please Call
662-256-8333